I made a mistake on the original Plank so I had to make this Plank to fill it in.
I used my Plank Bending Jig to bend it. I let it sit all night to make sure it takes the bend. It came out pretty nicely.
Plank Bending JigBent rather nicely I must say…
I traced it out by sticking this Scotch Tape across the Gap and using a marker pen. Then stuck it on the Plank as a Template.
Stuck it on, cut the outline out with Xacto and traced lineBefore taking off excessAfter a lot of filing got it fittedDoing same thing to Port sideAligning itPort side Bulwark gluing inI guess it came out about the same
This is the part where I messed up. I should have come up higher on my initial Plank. Short of redoing the entire thing, I’m going to make a filler Plank for this gap.
Making the to Starboard Bulwark Plank take the bend
This is one thing that I love about this hobby. Because when you run into situations, you have to do what the Marine Corp doctrine dictates… I.A.O. Improvise Adapt & Overcome
Anyway, while driving to my doctor’s office, I thought of a way to make a template for making the filler Plank. I’m going to use a big piece of clear Scotch Tape and trace the gap onto it. Then, I’m going to bend the Plank around a Jig that I made and once these wood takes the bend, I’ll simply last the tape on to the wood and trace around it and sand it down to fit.
I put a piece of Scotch Tape across it to make a Template
Mind you… This is all experimental. I’m in the process of repairing this Gap by making this shape of internal Plank.